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Plastic Materials Selection

  • Defining the Fundamentals That Determine Plastic Properties
    • Molecular Weight and Molecular Weight Distribution, The Foundation of Polymer Technology
      • The Relationship to Viscosity
      • The Relationship to Properties
      • Methods of Measurement
    • Methods of Polymerization: Addition and Condensation Polymers
      • Effect on Properties
      • Effect on Processing
    • Polarity: Effects on Solvation and Chemical Compatibility
    • Amorphous and Semi-Crystalline Polymers
      • Detecting the Presence of Crystalline Structure
      • Effects on Processing
      • Effects on Properties
  • Structure Property Relationships in the Molten State
    • Rheology
    • Thermal Stability
    • Oxidative Stability
    • Hydrolysis
  • Structure Property Relationships in the Solid State
    • Effects of Temperature
      • Reduction in Strength and Stiffness at Elevated Temperatures
      • Dimensional Stability
      • Structural Changes Due to Thermal Aging
      • Thermal Degradation and Oxidation
      • Loss of Ductility at Reduced Temperatures
    • Chemical Resistance: Effects of Temperature and Time
    • Creep Resistance, Stress Relaxation, and Fatigue
      • Defining the Mechanisms
      • Data Presentation
      • Accelerated Testing Methods: Advantages and Pitfalls
    • The Fundamental Equivalence of Temperature and Time
    • Environmental Stress Crack Resistance: The Differences from Chemical  Attack
    • Radiation Resistance: Weathering, Ultraviolet, Sterilization
  • Tailoring the Properties of the Base Polymer
    • Fillers and Reinforcements
      • Long and Short Fibers
      • Minerals: Talc, Mica, Calcium Carbonate and the New Nanocomposites
      • High Performance Fibers: Aramid, Carbon, Ceramic, Stainless Steel
    • Impact Modifiers
    • Colorants
    • Stabilizers: Importance to Processing and Part Performance
  • Establishing the Cost/Performance Profile
    • Defining Application Requirements
    • Matching Requirements to a Cost-Effective Material Family
    • Design Properties versus Inherent Properties
    • Designing for Manufacturing: Wall Thickness, Viscosity, and Process Selection
    • The Role of Simulation
  • Case Studies: Successes and Failures
  • Course Wrap-up: Recap, Q/A, and Evaluations

 

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